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Crafting the Perfect Surfboard: Insights from Pilgrim Surf + Supply

Sep 27, 2026

Derrick Disney, Kobe Hughes, and Tom Morat, renowned surfboard shapers, have garnered attention for their unique approach to crafting surfboards at Pilgrim Surf + Supply in Brooklyn. This article delves into their creative process, the significance of personalized surfboards, and the vibrant community surrounding this innovative shaping residency.

Crafting the Perfect Surfboard: Insights from Pilgrim Surf + Supply

On a sunny September afternoon in Brooklyn, pro surfers and surfboard shapers Kobe Hughes and Tom Morat find themselves locked out of the shaping bay at Pilgrim Surf + Supply, desperately trying to gain access to Derrick Disney, who is busy crafting one of his signature twinzers. This scene sets the stage for a deeper exploration of the artistry and community behind surfboard shaping in New York, where the unique coastal conditions demand innovative designs.

Unlike the typical image of surfers as laid-back beach bums, Hughes, Morat, and Disney are serious artisans, blending engineering principles with aesthetics to create surfboards that have developed a cult following. Their work at Pilgrim, owned by visual artist Chris Gentile, is part of a shaping residency that has attracted some of the best surfboard makers from around the globe. This initiative not only allows them to create custom boards for local surfers but also fosters a sense of community among enthusiasts who gather to share their passion for the sport.

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The residency has welcomed 11 shapers this summer and fall, including legends and innovative newcomers alike. Each board is crafted with care, priced between $1,200 and $2,200, and represents more than just equipment; these boards are artistic expressions tailored to the individual surfer's style and local wave conditions. As Gentile notes, the evolution of surfboard design is happening in personal workshops rather than corporate labs, emphasizing the importance of creativity and experimentation.

The concept of a "magic board" is central to this narrative. Unlike standard surfboards, a magic board is a deeply personal creation that feels just right for the surfer. It takes into account their unique stance, weight distribution, and preferred riding style. Morat describes the experience of finding a magic board as akin to an instant connection, where the board feels like an extension of oneself. This idea resonates with many surfers who seek to enhance their performance and enjoyment on the waves.

The Art of Shaping Custom Surfboards

The shaping process is meticulous, involving numerous prototypes and refinements to achieve the perfect design. Surfer-shapers like Hughes and Morat are not only skilled craftsmen but also adept surfers who understand the nuances of water dynamics. Their insights allow them to create boards that cater to specific surfing styles, whether it's a glider for smooth rides or a performance board for more aggressive maneuvers.

Athlete Spotlights

As the shaping residency continues to thrive, local surfers have the opportunity to engage directly with the shapers, customizing their boards to suit the unique challenges of New York's surf conditions. This personal interaction enriches the experience, allowing surfers to build a connection with their equipment and the community.

In the end, the craft of surfboard shaping at Pilgrim Surf + Supply is about more than just creating functional boards; it’s about fostering a vibrant culture of creativity and collaboration within the surfing community. As these shapers continue to innovate and inspire, they are not only shaping boards but also the future of surfing in urban environments.

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